Fibre Reinforced Concrete Flooring – Jointless Flooring Solutions

We supply macro synthetic fibres that replace steel reinforcement in concrete flooring.

Why Choose Fibre Reinforced Concrete Flooring?

 

Fibre reinforced concrete flooring is a high performance solution that incorporates fibres into concrete as a replacement for traditional steel reinforcement. Unlike steel mesh, it’s faster to install, more cost-effective and offers a reduced carbon footprint, making it the preferred choice for commercial and industrial concrete flooring applications.
  • Faster Construction
  • Reduced Cost
  • Lower Carbon Footprint
  • Increased Residual Strength
  • Improved Crack Control
  • Reduced Maintenance
  • Corrosion Free Reinforcement

 

BarChip MQ58
The Best Fibre for Concrete Flooring

 

When it comes to fibre reinforced concrete flooring, BarChip MQ58 sets itself apart by delivering a unique triple benefit. BarChip MQ58 is the only fibre that delivers:

Residual Strength

Shrinkage Crack Control

Fibre Free Surface Finish

No other fibre on the market can boast the same combination. This 3-for-1 advantage makes BarChip MQ58 the standout choice for industrial and commercial concrete flooring.

Fibre Free Surface Finish

Unlike other fibres, BarChip MQ58 joins fibre strands along its entire length. These strands separate in the mix, have no memory and don’t show up on the surface. Regardless of finishing techniques, MQ58 delivers the best surface finish on the market.

Plastic Shrinkage Crack Control Without Micro Fibre (Micro-PP)

Contractors commonly incorporate micro polypropylene (micro-PP) fibres into concrete mixes to prevent early-age shrinkage cracking. However, in a game changing development, shrinkage tests reveal that using just 2 kg/m³ of BarChip MQ58 almost entirely eliminates shrinkage. This means that MQ58, at standard dose rates, provides both residual strength and effective shrinkage control, simplifying concrete mixes and further reducing costs for contractors.

 

Shrinkage crack test comparing micro polypropylene fibres and BarChip MQ58 showing near elimination of plastic shrinkage cracking at 2 kg/m³ of BarChip MQ58

Proven Industrial Flooring Applications

Jointless fibre reinforced concrete floor at the HelloParks logistics facility

Jointless warehouse floor reinforced with macro synthetic fibre.

Fibre reinforced concrete flooring at the BMW Araquari manufacturing facility in Brazil

Primary lining shotcrete reinforcement for transport tunnels.

Fiber reinforced monolithic concrete slab at the Morningstar Storage Facility

37,000 lbs of steel reinforcement replaced with BarChip MQ58.

24-year comparison of fibre reinforced and steel mesh reinforced concrete warehouse floors

24 year side-by-side comparison demonstrating long term crack control performance.

Heard Enough?
Let’s Talk About Your Project.

Our promise is simple: low carbon, high performance solutions that save you time and money. Let’s get started.

Get Fibre Concrete Designs in Minutes

 

Using custom built tools based on ACI 544 and TR34 design methods, you can quickly determine the feasibility of BarChip fibre in your project. BarChip’s free to use design app is fast, simple to use and lets you generate reports straight from the app in just minutes. Suitable for flooring, paving and shotcrete applications.

Trusted by the World’s Leading Brands

 

BarChip users are a who’s who of global construction firms, mining houses and retail giants. From critical infrastructure to concrete pavements, BarChip’s high performance macro synthetic fibres are trusted to deliver superior concrete reinforcement solutions.

Jointless Industrial Flooring with BarChip Fibre

Jointless floors have traditionally been the domain of steel reinforcement. However, BarChip macro synthetic fibres have enabled a new generation of jointless industrial flooring solutions. Supported by extensive independent research and Finite Element Analysis (FEA), BarChip enables the construction of jointless concrete floors that reduce costs, lower embodied carbon and enhance long term durability.

 

Where is Fibre Reinforced Concrete Flooring Used?

Fibre reinforced concrete flooring is now the preferred choice for many industrial flooring applications, delivering improved construction efficiency, reduced embodied carbon and exceptional durability. Common applications include:

 

Warehouses
Distribution
Centres
Manufacturing
Plants
Commercial
Retail Spaces
External
Hardstands
Metal Decks
Car Parks and
Garages
Cold Storage
Facilities
Sporting Facilities
Public
Infrastructure

Frequently Asked Questions

What is fibre reinforced concrete flooring?

Fibre reinforced concrete flooring uses synthetic fibres such as BarChip as an alternative to traditional steel mesh, enhancing durability and crack control while simplifying construction and reducing costs.

Where is fibre reinforced concrete flooring used?

Fibre reinforced concrete is used in a wide range of commercial and industrial flooring applications, including warehouses, distribution centres, cold storage facilities, ports, external hardstands and more.

Can fibres really replace steel mesh in concrete flooring?

Yes. The improved ductility of the fibre reinforcement system, combined with the economic benefits of removing steel mesh, has resulted in fibres becoming the preferred choice in many construction markets.

Is fibre reinforcement widely used in concrete flooring?

Fibres are quickly becoming the standard design for concrete flooring for numerous international markets. BarChip has reinforced more than millions of square metres of industrial flooring alone.

What are the benefits of fibre reinforced concrete flooring?

BarChip fibre eliminates steel installation, reducing construction time and reducing costs. BarChip eliminates corrosion risks, improves crack control and lowers embodied carbon.

Does BarChip reduce the carbon footprint of concrete flooring?

Yes. BarChip significantly reduces embodied carbon compared with steel reinforcement, and enables optimised designs with thinner cross sections in many situations.

How does BarChip reduce construction time?

Steel mesh installation is laborious, time consuming and tedious. By eliminating this process, projects using BarChip have literally shaved months off their construction schedule.

Who uses fibre reinforced concrete flooring?

BarChip’s flooring list is a who’s who of global icons, including AMAZON, IKEA, Toyota, BMW, John Deere, Sony, LG, Heineken, Mitsubishi, Hitachi, Siemens, to name just a few.

Get in touch for a personal information session about your next project. One of our concrete fibre experts will guide you through the following 4 keys items:

  • Fibre Selection
  • Batching and Mixing
  • Design Methodologies
  • Testing requirements

Don't get left behind. We'd love to keep you informed on all the latest industry news and technology breakthroughs. Select below if you'd like to be kept updated.

Yes. Keep Me Updated. No.